Table of Contents

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Acknowledgements

Preface

Introduction

Chapter 1: General Applicability

Title Page
1.1 Introduction 1-1
1.2 General Provisions 1-2
1.3 Regulated Substances And Thresholds 1-6
1.4 What Is A Process 1-7
1.5 Threshold Quantity In A Process 1-10
1.6 Stationary Source 1-14
When You Must Comply 1-16

Chapter 2: Applicability of Program Levels

Title Page
2.1 What Are Program Levels? 2-1
2.2 Program 1 2-2
2.3 Quick Rules For Determining Program 1 Eligibility 2-7
2.4 Program 3 2-10
2.5 Program 2 2-12
2.6 Dealing With Program Levels 2-13
2.7 Summary Of Program Requirements 2-15
2.8 CCCHSD Authority to Change Program Levels 2-16
2.9 Example Sources 2-17

Chapter 3: Five-year Accident History

Title Page
3.1 What Accidents Must Be Reported? 3-1
3.2 Program 1 Criteria Versus Five-Year Accident History 3-2
3.3 Other Accident Reporting Requirements 3-3

Chapter 4: Offsite Consequence Analysis

Title Page
4.1 Purpose 4-1
4.2 Introduction 4-1
4.3 Toxic And Reactive Solids 4-4
4.4 Conducting The Analysis 4-4
4.5 Worst-Case Release Scenarios 4-7
4.6 Alternative Release Scenarios 4-14
4.7 Estimating And Reporting Offsite Receptors 4-22

Chapter 5: Management System

Title Page
5.1 General Information 5-1
5.2 How To Meet The Management System Requirements 5-2
5.3 Specific Guidance for Medium Facilities 5-4
5.4 Specific Guidance for Large Facilities 5-5

Chapter 6: Prevention Program (Program 2)

Title Page
6.0 About The Program 2 Prevention Program 6-1
6.1 Safety Information 6-3
6.2 Hazard Review 6-7
6.3 Operating Procedures 6-13
6.4 Training 6-17
6.5 Maintenance 6-20
6.6 Compliance Audits 6-23
6.7 Incident Investigation 6-25
6.8 Conclusion 6-29

Chapter 7: Prevention Program (Program 3)

Title Page
7.1 Program 3 Prevention Program And OSHA PSM 7-1
7.2 Process Safety Information 7-3
7.3 Process Hazard Analysis 7-5
7.4 Operating Procedures 7-12
7.5 Training 7-14
7.6 Mechanical Integrity 7-16
7.7 Management Of Change 7-19
7.8 Pre-Startup Review 7-21
7.9 Compliance Audits 7-22
7.10 Incident Investigation 7-24
7.11 Employee Participation 7-26
7.12 Hot Work Permits 7-26
7.13 Contractors 7-28

Chapter 8: Emergency Response Program

Title Page
8.1 Non-Responding Facilities 8-1
8.2 Elements Of An Emergency Response Program 8-3
8.3 Developing An Emergency Response Program 8-6
8.4 Integration Of Existing Programs 8-11
8.5 Am I Already in Compliance? 8-14
8.6 Coordination With Local Emergency Planning Committees 8-17

Chapter 9: Risk Management Plan

Title Page
9.1 Elements Of The RMP 9-4
9.2 Stationary Sources With Only Program 1 Covered Processes 9-6
9.3 Stationary Sources With Program 2 or Program 3 Covered Processes 9-14
9.4 Issues Pertaining To Access and Classified Information 9-55
9.5 Resubmission And Updates 9-57

Appendices

Appendix A: RMP Examples

Title Page
Program 1 A-2
Program 2 A-22
Program 3 A-59

Appendix B: Seismic Assessment Guidelines

Appendix C: Inherently Safer Practices

Appendix D: Selected 1997 Naics Codes

Appendix E: Glossary and Acronyms

Appendix F: Sources of Information

Appendix G: Example Forms

Appendix H: Ceppo Rmp Data Elements and Instructions