TABLE OF CONTENTS

 

ACKNOWLEDGEMENTS

PREFACE

INTRODUCTION 

CHAPTER 1: GENERAL APPLICABILITY 

1.1 Introduction	1-1
1.2 General Provisions	1-2
1.3 Regulated Substances And Thresholds	1-6
1.4 What Is A Process	1-7
1.5 Threshold Quantity In A Process	1-10
1.6 Stationary Source	1-14
When You Must Comply	1-16

 

 

 

 

 

 

CHAPTER 2: APPLICABILITY OF PROGRAM LEVELS 

2.1 What Are Program Levels?	2-1
2.2 Program 1	2-2
2.3 Quick Rules For Determining Program 1 Eligibility	2-7
2.4 Program 3	2-10
2.5 Program 2	2-12
2.6 Dealing With Program Levels	2-13
2.7 Summary Of Program Requirements	2-15
2.8 CCCHSD Authority to Change Program Levels	2-16
2.9 Example Sources	2-17

 

 

 

 

 

 

 

CHAPTER 3: FIVE-YEAR ACCIDENT HISTORY 

3.1 What Accidents Must Be Reported?	3-1
3.2 Program 1 Criteria Versus Five-Year Accident History	3-2
3.3 Other Accident Reporting Requirements	3-3

 

 

 

CHAPTER 4: OFFSITE CONSEQUENCE ANALYSIS

4.1 Purpose	4-1
4.2 Introduction	4-1
4.3 Toxic And Reactive Solids	4-4
4.4 Conducting The Analysis	4-4
4.5 Worst-Case Release Scenarios	4-7
4.6 Alternative Release Scenarios	4-14
4.7 Estimating And Reporting Offsite Receptors	4-22

 

 

 

 

 

 

CHAPTER 5: MANAGEMENT SYSTEM 

5.1 General Information	5-1
5.2 How To Meet The Management System Requirements	5-2
5.3 Specific Guidance for Medium Facilities	5-4
5.4 Specific Guidance for Large Facilities	5-5

 

 

 

 

CHAPTER 6: PREVENTION PROGRAM (PROGRAM 2) 

6.0 About The Program 2 Prevention Program	6-1
6.1 Safety Information	6-3
6.2 Hazard Review	6-7
6.3 Operating Procedures	6-13
6.4 Training	6-17
6.5 Maintenance	6-20
6.6 Compliance Audits	6-23
6.7 Incident Investigation	6-25
6.8 Conclusion	6-29

 

 

 

 

 

 

 

CHAPTER 7: PREVENTION PROGRAM (PROGRAM 3) 

7.1 Program 3 Prevention Program And OSHA PSM	7-1
7.2 Process Safety Information	7-3
7.3 Process Hazard Analysis	7-5
7.4 Operating Procedures	7-12
7.5 Training	7-14
7.6 Mechanical Integrity	7-16
7.7 Management Of Change	7-19
7.8 Pre-Startup Review	7-21
7.9 Compliance Audits	7-22
7.10 Incident Investigation	7-24
7.11 Employee Participation	7-26
7.12 Hot Work Permits	7-26
7.13 Contractors	7-28

 

 

 

 

 

 

 

 

 

 

CHAPTER 8: EMERGENCY RESPONSE PROGRAM 

8.1 Non-Responding Facilities	8-1
8.2 Elements Of An Emergency Response Program.	8-3
8.3 Developing An Emergency Response Program	8-6
8.4 Integration Of Existing Programs	8-11
8.5 Am I Already in Compliance?	8-14
8.6 Coordination With Local Emergency Planning Committees	8-17

 

 

 

 

 

CHAPTER 9: RISK MANAGEMENT PLAN 

9.1 Elements Of The RMP	9-4
9.2 Stationary Sources With Only Program 1 Covered Processes	9-6
9.3 Stationary Sources With Program 2 or Program 3 Covered Processes	9-14
9.4 Issues Pertaining To Access and Classified Information	9-55
9.5 Resubmission And Updates	9-57

 

 

 

 

APPENDICES

APPENDIX A: RMP EXAMPLES

Program 1	A-2
Program 2	A-22
Program 3	A-59

 

 

 

APPENDIX B: SEISMIC ASSESSMENT GUIDELINES

APPENDIX C:  INHERENTLY SAFER PRACTICES

APPENDIX D:  SELECTED 1997 NAICS CODES

APPENDIX E:  GLOSSARY AND ACRONYMS 

APPENDIX F:  SOURCES OF INFORMATION

APPENDIX G:  EXAMPLE FORMS

APPENDIX H:  CEPPO RMP DATA ELEMENTS AND INSTRUCTIONS